toad's RV-8

        

18 Nov 07 - Primed and Riveted Rudder Stiffeners - 3.0 Hours

I got out the bunny suit and shot some primer on the rudder skin and stiffeners. The primer turned out better than my previous two attempts. I had the flow knob turned down quite a bit, so I didn't have any runs, although I did have some orange peel effect, so I probably have it turned down a little much. Must find happy medium.

After everything was dry, I started back-riveting the stiffeners to the skin.


Use Scotch Removable Tape to Hold the Rivets On
I found it easiest to place on cleco at the edge of the stiffener, insert all of the rivets and tape them (use the Scotch removable tape), and then rivet the entire row all at once. I thought I might have some trouble with mis-alignment since I didn't have a cleco every few spots, but it worked great.

Back Riveting Set Modification
I had to do a little modification of the back riveting set to make it work with the stiffeners. I just took it to the sander and sanded one side flat.


Back Riveting the Rudder Stiffeners
Back-riveting is very simple, and I was able to reach even the most aft rivet by bending the skin back.

Rudder Stiffeners Riveted to Skin
The rudder skin with all of the stiffeners riveted on.

External View of Rudder Skin with Stiffeners Riveted
View of the outside.



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