toad's RV-8

        

14 Nov 07 - Cut, Finished, and Drilled Rudder Stiffeners - 3.5 Hours

I finished shaping the rest of the rudder stiffners.

Finished Rudder Stiffeners
See my previous post about the method that I use to cut and shape the stiffeners.

Then I clecoed all of the stiffeners to the skin to make sure there is no intereference between the stiffeners and the skin.

Stiffeners Clecoed on Skin
The rudder skin is only .020 - it's very pliable compared to the HS and VS skins. You also have to be very careful when deburring - too much and the hole will be enlarged. 

Finally I drilled all of the stiffeners and skin to #40. I used a reamer as opposed to a drill bit for this task. Check out Wikipedia's article on reamers for more info. Short story is the reamer produces a more accurate #40 hole.

#40 Drill Bit Vs Reamer
#40 drill bit (left) - #40 reamer from Avery Tools (right)

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