toad's RV-8

        

12 SEP 07 - Trimmed and Bent HS-810/814-1 Reinforcement Angles - 1.5 HRS

I received my .5" x 1" x 4" tungsten bucking bar from Midwest Tungsten today. The edges are sharp but I will smooth them out. It was only $65.00, which is a huge bargain over prices I have seen for similar bars elsewhere.

Tungsten Bucking Bar from Midwest Tungsten
Bucking Bar. I used a tungsten bar at the EAA Sportair Class and I plan on using this one as much as possible on my plane.

I also decided I needed an organized way of storing my rivets, so I picked up 2 bin organizers from Harbor Freight for $9.00 ea. Mounted one on the wall for rivets. I also bought a label maker on E-bay so I could print some labels for it.

P-Touch 1280 Label Maker
P-Touch 1280 
Bin Organizer from HF
Bin Organizer from Harbor Freight
 
Then I got down to business. First things first, I marked and trimmed HS-810-1 and HS-814-1 reinforcement angles. I used the sander on the smaller one and the bandsaw for the larger one. Then I used the milling file to smooth, then the scotch-brite wheel.

HS-810/814-1 Before and After
One of these things is not like the other...

Once they were both oh so smooth, I clamped the ends between two pieces of 2x4 in the vice, and bent the ends.

Finished HS-810/814-1
I used a protractor to measure the angle and just bent a degree at a time. Works like a champ.


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